Bio Gas Plant – 90%–98% Methane Purity | Clean Energy Solution

1. Introduction

A Bio Gas Plant by AmsaAir Engineering Pvt. Ltd. is an advanced and eco-friendly system designed to produce methane-rich gas (90%–98% purity) from organic waste materials.
This clean energy solution is ideal for Bio-CNG production, power generation, and industrial heating — helping industries and communities reduce carbon emissions and energy costs.

Our Bio Gas Plants are engineered with the latest automation and purification technologies to ensure high methane output, long-term reliability, and minimal maintenance.

2. What Is a Bio Gas Plant?

A biogas plant converts organic matter such as agricultural residue, food waste, animal dung, and sewage sludge into biogas through the anaerobic digestion process.
This biogas primarily consists of methane (CH₄) and carbon dioxide (CO₂) and can be further upgraded into Bio-CNG — a renewable alternative to conventional fossil fuels.

The system provides renewable energy, helps manage waste, and reduces greenhouse gas emissions, making it essential for sustainable development.

3. Working Principle

The Bio Gas Plant operates on the principle of anaerobic digestion, where microorganisms break down organic materials in the absence of oxygen.
Here’s how it works step-by-step:

Feedstock Preparation – Organic waste is collected and homogenized.
Anaerobic Digestion – The mixture is fed into an airtight digester where microbes decompose the waste, producing biogas and digestate.
Gas Purification – The raw biogas passes through a purification system that removes CO₂, H₂S, and moisture, achieving a methane purity of 90%–98%.
Compression and Storage – The purified gas is compressed and stored as Bio-CNG, ready for use in vehicles or industry.

4. Methane Purity and Bio-CNG Conversion

AmsaAir’s Bio Gas Plants are capable of achieving methane purity between 90% and 98%, which meets Bio-CNG grade fuel standards.
This level of purity ensures high calorific value, efficient combustion, and cleaner emissions compared to diesel or LPG.

The purified biogas can directly replace CNG (Compressed Natural Gas) for:

Automobile fuel
Industrial burners
Power generators

5. Components of a Bio Gas System

A typical AmsaAir Bio Gas Plant consists of:

Feed Preparation Unit
Anaerobic Digester Tank
Gas Holder / Dome
H₂S Scrubber and CO₂ Removal System
Moisture Trap & Filter Unit
Compressor and Storage Cylinders
Control & Automation Panel

Each component is designed to maximize efficiency and ensure safe, uninterrupted operation.

6. Key Features and Advantages

– Methane Purity: 90%–98% (Bio-CNG grade)
– Eco-Friendly: Converts organic waste into clean energy
– Cost-Effective: Reduces dependency on fossil fuels
– Modular Design: Easy installation and scalability
– Automatic Operation: PLC-based control system
– Waste Management Solution: Reduces landfill and odor issues
– High ROI: Quick payback through gas utilization and carbon credits

7. Industrial and Domestic Applications

Biogas plants are used in various sectors such as:

Food Processing Industries
Dairies and Breweries
Hospitals and Hostels
Agriculture and Livestock Farms
Municipal Waste Management
Transport and Fleet Operators (for Bio-CNG fuel)

They also play a vital role in rural electrification and community cooking systems.

8. Why Choose AmsaAir Engineering?

AmsaAir Engineering Pvt. Ltd., based in Greater Noida, is a trusted manufacturer of Bio Gas Plants, Oxygen/Nitrogen Plants, and Air Dryers.
We specialize in turnkey solutions — from design and fabrication to installation and AMC support.

Our Bio Gas Plants stand out because of:

High-efficiency purification system
Custom-built capacity as per your waste output
24×7 customer support
Genuine spare parts and maintenance contracts (AMC/CMC)
Compliance with Bio-CNG standards and Pollution Control norms

📞 Contact AmsaAir: +91-8448199013 / +91-8076023100
📩 Email: info@amsaairengineering.com

9. Technical Specifications

Parameter	Specification
Methane Purity	90%–98%
Feedstock	Organic Waste, Biomass, Food Waste
Operating Temperature	35°C – 55°C
Output	Bio-CNG / Electricity / Thermal Energy
System Type	Continuous / Batch
Automation	PLC-Controlled
Capacity	Customized as per the requirement

10. Conclusion

AmsaAir’s Bio Gas Plant is a reliable and sustainable method for generating renewable, methane-rich gas with 90%–98% purity.
Whether you need Bio-CNG for vehicles, clean fuel for furnaces, or a waste-to-energy solution, our technology ensures efficiency, safety, and long-term returns.

🌱 Choose AmsaAir Engineering Pvt. Ltd. and be a part of the green energy revolution.

📞 +91-8448199013 / +91-8076023100
📩 info@amsaairengineering.com
🌐 www.amsaairengineering.com