Exo Gas Plant | 85%–95% Gas Purity for Industrial Applications

1. Introduction

Exo Gas Plant by AmsaAir Engineering Pvt. Ltd. is a highly reliable gas generation system designed to produce exothermic gas with purity ranging from 85% to 95%.
This gas is widely used in industrial furnaces, heat treatment processes, and controlled atmosphere applications.

At AmsaAir, we manufacture fully automated and energy-efficient Exo Gas Generators that provide consistent performance and low operating costs — making them the preferred choice for metalworking, brazing, and sintering industries.

2. What is an Exo Gas Plant?

An Exo Gas Plant (also known as an Exothermic Gas Generator) produces a mixture of nitrogen, hydrogen, carbon dioxide, and carbon monoxide through the controlled combustion of a hydrocarbon gas (such as natural gas or LPG) with air.

The gas produced is neutral or mildly reducing, making it ideal for non-oxidizing furnace atmospheres.
Exo gas typically has the following composition:

• Nitrogen (N₂): 40%–60%
• Hydrogen (H₂): 8%–12%
• Carbon Monoxide (CO): 10%–20%
• Carbon Dioxide (CO₂): 8%–12%

3. Working Principle

The Exo Gas Generator works by mixing fuel gas (natural gas or LPG) and air in a precise ratio, which is then burned inside a retort tube packed with nickel-based catalyst at a temperature of around 1000°C.
This reaction produces a stable exothermic gas mixture with controlled composition and purity (85–95%).

The gas is then cooled, filtered, and passed through a moisture separator before being delivered to the furnace atmosphere or gas pipeline network.

4. Key Features

– Gas Purity: 85% – 95%
– Continuous and stable gas output
– Fully automatic control system with temperature and flow regulation
– Stainless steel construction for durability
– Compact skid-mounted design – easy to install and maintain
– Integrated cooling, filtering, and safety system
– Suitable for round-the-clock operation

5. Industrial Applications

Exo Gas Plants are used in a variety of heat treatment and metallurgical processes, including:

• Annealing and Bright Annealing Furnaces
• Tempering and Normalizing
• Brazing and Sintering Processes
• Carburizing and Carbonitriding
• Powder Metallurgy
• Controlled Atmosphere Furnaces

These applications require a clean, consistent, and economical gas atmosphere, which Exo Gas Plants deliver with precision.

6. Benefits of AmsaAir Exo Gas Plants

🌟 High Efficiency: Designed for low fuel consumption and high gas yield.
🌟 Customizable Output: Configured based on your furnace type and gas requirement.
🌟 Reliable Performance: Continuous, stable operation with minimal downtime.
🌟 Easy Maintenance: Simple design, accessible parts, and automated controls.
🌟 Safety First: Advanced interlock and monitoring systems ensure safe operation.
🌟 Nationwide Support: Installation, commissioning, AMC & CMC available across India.

📞 Contact Us for Expert Consultation:
+91-8448199013 | +91-8076023100
📩 info@amsaairengineering.com

7. Technical Specifications

8. Why Choose AmsaAir Engineering?

AmsaAir Engineering Pvt. Ltd. is one of the leading manufacturers and service providers of Exo Gas Plants in India.
We offer turnkey solutions – from design and fabrication to installation and after-sales support.

Our systems are backed by:

• Decades of engineering experience
• ISO-certified manufacturing standards
• Prompt after-sales support
• Genuine spare parts availability
• Energy-efficient and long-lasting solutions

With a focus on quality, performance, and customer satisfaction, AmsaAir continues to serve clients across automotive, metal, and manufacturing sectors.

9. Conclusion

AmsaAir’s Exo Gas Plant is a perfect solution for industries that require a controlled furnace atmosphere with 85%–95% gas purity.
Our systems are economical, durable, and technologically advanced, ensuring stable gas production with minimal operational effort.

💬 Looking to set up an Exo Gas Plant?
Get in touch with AmsaAir Engineering Pvt. Ltd. today for customized solutions and expert support.

📞 +91-8448199013 / +91-8076023100
📩 info@amsaairengineering.com

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